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Configured control cabinets for a greenfield project in one center

Pepperl+Fuchs's most recent innovative solution, which involved engineering and manufacturing 100 individually configured control cabinets for a greenfield project in one of the six Solution Engineering Centers, demonstrates the company's well-earned reputation as a pioneer and market leader in electrical explosion protection. These are successfully commissioned and have the LB system (Remote I/O) and Ethernet-APL switches installed.

High-Speed data transmission at IIot level

Configured control cabinets
The FieldConnex Ethernet-APL switch with 24 ports. (photo: Pepperl+Fuchs)

This engineered solution demonstrates how modern diagnostic functions and digital signal transmission can be reliably implemented in demanding industrial environments. It also enables the simultaneous use of existing and modern field devices — without additional interfaces or system breaks: classic field signals are integrated via Remote I/O modules, while Ethernet-APL-capable devices communicate directly via the switch. Process and diagnostic data from Profibus PA devices are consolidated and translated by the switch into PROFINET using proxy technology.

The infrastructure solutions are connected to the control system via PROFINET. This creates a lean, clearly structured system architecture that reduces complexity and makes planning, operation, and maintenance significantly more effective and efficient.

Modular, service-friendly, flexible

Configured control cabinets
Pepperl+Fuchs launches one of the first ethernet-APL control cabinet solutions on the market. (photo: Pepperl+Fuchs)

At the heart of the solution is a FieldConnex® Ethernet-APL switch with 24 ports, combined with an LB Remote I/O backplane with 22 slots. Both the vertically mounted Remote I/O system and the switch are fully pre-wired — a decisive advantage that speeds up commissioning and reduces installation effort.

Power is supplied via modules from the PS1000 series, installed on a separate DIN rail. Multifunction terminals provide additional flexibility in the field. They can be used for a variety of purposes, such as protecting valve circuits or actuating signal devices. Shield terminals ensure the metallic shielding of the Ethernet-APL switches and the LB system, enabling interference-free and safe operation. With this IIoT-ready solution, Pepperl+Fuchs sets a milestone for the practical use of Ethernet-APL in process industries.

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Automation

Pepperl+Fuchs 2025-08-28
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