Ice cream packaging: the Remaxigel boxes follow the circular economy
Imballaggi Alimentari, an Italian company specializing in ice cream packaging, has introduced Remaxigel boxes made of Styropor® Ccycled™.
ChemCyclingTM is the name of a chemical recycling project launched by BASF with the goal of producing industrial-scale products from chemically recycled plastic waste. BASF collaborates with technology partners who use pyrolysis, a thermochemical process that converts plastic waste into secondary raw material (pyrolysis oil). We can feed this oil into BASF’s manufacturing network (Verbund) at the start of the value chain, saving fossil resources. Using a third-party audited mass balance approach, the share of recycled material can be allocated to specific Verbund products. These products have been independently certified and have the same properties as those made with fossil feedstock. Customers can then process them in the same way they would conventionally manufactured products and use them in demanding applications. (video: BASF)
The EPS (expandable polystyrene) boxes have excellent performance and were primarily designed for artisanal ice cream shops.
The pyrolysis oil that replaces the fossil raw materials used for ice cream packaging
BASF’s contribution to the circular economy is increasingly part of people’s daily lives. Due to its production processes, Styropor® Ccycled™ has an extra edge when it comes to sustainability.The fossil raw materials needed to produce the Styropor® Ccycled™ are replaced by pyrolysis oil.
Where does it come from?
Remaxigel is among the 7 winners of the Ecodesign Call launched by CONAI, the National Packaging Consortium within the Circular Creativity Section. (photo: BASF)
The pyrolysis oil used for the production of the new packaging is supplied to BASF by technology partners who carry out the chemical recycling of mixed plastic waste that would otherwise be used for energy recovery or simply disposed of in the landfill.
Since recycled and fossil raw materials are mixed in BASF’s interconnected production network and cannot be distinguished from each other, the recycled portion is attributed to Styropor® Ccycled™ using a mass balance approach. Compared to conventional Styropor®, the production of Styropor® Ccycled™ packaging emits 50% less CO2 whilst offering the same quality and performance. “Our commitment is to make the Styropor® supply chain increasingly circular. BASF has been the inventor of the traditional EPS over 70 years ago. Today, thanks to our constant commitment to R&D, we can offer our customers a more sustainable version of the traditional product as part of our global climate protection efforts”, said Gregor Haverkemper, Head of Marketing Styrenic Foams BASF.
Ice cream packaging, the Remaxigel version for the high requirements in food contact
In addition, Remaxigel is among the 7 winners of the Ecodesign Call launched by CONAI, the National Packaging Consortium within the Circular Creativity Section. “We are really proud of this award that recognizes our know-how, continuous focus on technological innovation and customer-driven approach”, said Michele Dell’Avanzato, R&D Manager Imballaggi Alimentari Srl. “Our secret is always looking ahead. We are already working with BASF to develop a new inner shell for the tray, from recycled materials with the aim of delivering an even more sustainable Remaxigel version that meets the high requirements for food contact,” he added.