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Mono-material polypropylene film to simplify production, maintain performance

Mono-material polypropylene film solutions are designed to support the upcoming EU Packaging and Packaging Waste Regulation (PPWR). High-performance BOPP technologies enable the replacement of PET, foil and multi-material laminates with recyclable polypropylene structures. These advanced packaging films integrate barrier performance and recycled content options to support the transition to circular flexible packaging.

At Hall 9, Stand F04, Innovia Films, a leading company in materials science and a manufacturer of BOPP films for packaging, labels, graphics and tobacco applications, will present a new generation of mono-material polypropylene films. These solutions are developed to help brands and converters comply with increasingly strict EU regulations, simplify production processes and maintain high performance.

As sustainability targets rise and the EU Packaging and Packaging Waste Regulation (PPWR) approaches, packaging is under pressure to evolve fast.

Innovia’s latest solutions are built to make that shift easier. By reducing material complexity and enabling recyclable structures, they help customers streamline operations, cut down on difficult-to-process laminates, and stay ahead of compliance—without sacrificing product protection or shelf appeal.
The goal of the packaging industry is to replace multi-material packaging with mono-material polypropylene. The payoff is practical. Fewer layers mean simpler production, better compatibility with recycling systems, and more consistent performance across applications.

“Customers want sustainability without added complexity,” says Simon Huber, Managing Director Innovia Europe. “We’re helping them achieve both with solutions that are easy to adopt and ready for what’s next.”

Recycled content, without compromise

A key highlight is Innovia’s Encore™ range, which expands options for integrating recycled content into high-performance films. With access to post-consumer recycled material, chemically recycled food-grade feedstock, and ocean-bound plastic sources, brands gain the flexibility to meet sustainability goals while maintaining the quality, consistency, and visual impact their products require.

High-barrier polypropylene films

Barrier protection remains critical for many food and consumer packaging formats. Innovia’s latest ultra-high-barrier metallised polypropylene films are designed to replace aluminium foil or metallised PET within recyclable PP laminate structures. These films deliver strong oxygen and moisture barrier performance while supporting the development of mono-material packaging compatible with recycling systems.
When combined with compatible printable outer and sealant layers within a fully polypropylene structure, these solutions provide brands with the ability to maintain product shelf life while aligning with recycling guidelines.

Transparent barrier films for retort applications

Visitors to Interpack 2026 are invited to meet Innovia’s specialists at Hall 9, Stand F04. (photo: Innovia)

Innovia will also present clear high-barrier films engineered for demanding packaging formats such as retortable pouches. These polypropylene films are designed to replace coated PET structures traditionally used for high-temperature processing applications. When incorporated into mono-material laminates, they offer excellent barrier performance even after retort processing, helping preserve product quality throughout its shelf life.

Innovative solutions for dairy and fresh food packaging

In dairy packaging, Innovia will introduce polypropylene film alternatives to conventional paper banderoles used around yoghurt and similar containers. When paired with polypropylene cups and lids, these films support recycling-friendly packaging design while offering improved stiffness and mechanical strength.
The films also allow lightweight container designs by enabling thinner cup walls without compromising structural performance during filling, handling or transport.

Lidding film technologies

Another area of focus at the stand will be advanced lidding films designed for polypropylene containers. These films offer a recyclable alternative to traditional PET, paper and foil-based lids. They can be printed, laminated, or coated with sealing layers depending on application requirements.
The balanced properties achieved through Innovia’s manufacturing process ensure consistent die-cutting performance and stable sealing behaviour, helping converters maintain productivity and packaging quality at scale.

Meeting the packaging challenges of tomorrow

According to Alasdair McEwen, who leads Innovia’s packaging division in Europe, collaboration across the packaging value chain is essential as sustainability expectations increase.
“Designing packaging for recyclability requires the entire industry to rethink material structures,” Alasdair explains. “Our aim is to provide film technologies that make it easier for converters and brand owners to transition to mono-material solutions while still meeting performance requirements.”
Visitors to Interpack 2026 are invited to meet Innovia’s specialists at Hall 9, Stand F04 to explore how the company’s latest polypropylene film innovations can support recyclable packaging design and compliance with upcoming regulations.

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Innovia 2026-03-25
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