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Why choose an aseptic spouted pouch? AeroCap for preservative-free products

Bringing true freshness to shelf-stable foods now hinges on a single breakthrough: the SIG AeroCap Pouch. But what exactly is the SIG AeroCap Pouch, and why could it transform your product line?

It is the pre-made, aseptic spouted pouch engineered for both high- and low-acid foods, allowing cold-fill processing that locks in natural flavours, colours, textures, and nutrients—no preservatives required.

Compact and convenient for on-the-go consumption, the AeroCap Pouch helps brands meet clean-label demand while cutting waste and energy use. From soups and purées to functional smoothies, this packaging opens new market opportunities and delivers a rapid payback through extended shelf life and reduced logistics costs.

SIG AeroCap Pouch to maintain flavors and nutrition

It maintain flavors, textures, and nutrition with the pre-made, aseptic spouted pouch. High- and low-acid aseptic-capable, it is ideal for products without preservatives. Discover the cutting-edge capabilities of the SIG AeroCap Pouch, designed to meet the demands of modern consumers. With this aseptic-capable pouch, the products maintain fresh flavors, colors, textures, and nutrition, all in a convenient, on-the-go format.

Your advanced aseptic package

Discover the cutting-edge capabilities of the SIG AeroCap Pouch, designed to meet the demands of modern consumers. With this aseptic-capable pouch, your products maintain fresh flavors, colors, textures, and nutrition, all in a convenient, on-the-go format.

  • High-barrier film protects your product from fill through end consumption;
  • Aseptic technology maintains product quality for up to a year;
  • Familiar format allows your tiniest consumers to feed themselves

The key features of the SIG AeroCap Pouch system

  • Spout and cap: the engineers have developed an innovative spout and cap solution to enable a safe and convenient aseptic package. They manufacture in clean room environments to keep consumers safe and give them peace of mind.
  • Pouch production: consistent, scalable production built to meet specifications utilizing a variety of available high barrier foil or clear film structures.
  • Sterilization: AeroCap hermetically-sealed pouches are pre-sterilized for an extra measure of security and ease of use.
  • Filling: the pre-made aseptic pouch fillers are designed for security and efficiency. Their space efficient footprint is small enough to fit into production spaces.
  • Finished pouch: the pouch format is familiar and recognized for convenience, portability, and ease-of-use. Aseptically-packaged goods don’t rely on expensive cold chain logistics and can have a shelf life of up to 12 months while providing optimal nutrient retention, flavors, and textures.
AeroCap Pouch
Compact and convenient for on-the-go consumption, the AeroCap Pouch helps brands meet clean-label demand. (photo: SIG)

Known process applications

Aseptic: fills commercially-sterilized products into pre-sterilized packaging. Products can be held unopened without refrigeration.

Equipment solutions, the SIG Prime 100 Aseptic

Provides a simple, user-friendly solution for companies who have aseptic pouch product needs.

  • Aseptic-capable
  • Automatic, rail-fed pouch filler
  • Fills pre-made pouch packages up to 12oz

Film and laminates, the SIG ClearShield Laminate

This laminate is a two-layer, adhesive laminate film that was developed to provide shelf life comparable to foil-based structures.

  • Available in a range of gauges up to 7.1 mils
  • Good barrier and resistance to heat
  • See our other films and laminates.

More info about:

SIG

Packaging

SIG Combibloc 2025-06-26
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