As part of its growth strategy, Tate & Lyle opened a new manufacturing facility in Matão, São Paulo. The facility is dedicated to producing NUTRAVA® Citrus Fiber. The ingredient is made from orange peels and is designed for sustainable, clean-label food applications.
Integrated automation for Industry 4.0 readiness
Rockwell Automation provided a comprehensive solution, including electrical panels, automation software, and technical support. The project involved two key business units:
- Power Systems: delivered transformers, medium- and low-voltage switchgear, CENTERLINE® 2500 MCCs, and supervised installation and commissioning.
- Lifecycle Services: supplied automation panels, PLCs, remote I/O, virtualization infrastructure, and performed FAT, commissioning, and operator training.
“From the start, we knew that full automation was essential to achieve precision and efficiency,” said Ramon Ferreira, Senior Electrical and Automation Engineer at Tate & Lyle. “Rockwell Automation’s integrated approach allowed us to monitor and control every step of the process from a centralized control room, ensuring reliability and scalability.”
Driving sustainability and digital transformation
The plant currently processes orange peels sourced from major juice producers, with an initial annual capacity of 3,700 tons. Future phases will expand production to 10,000 tons per year, supported by additional automation and electrical infrastructure.
The facility’s Industry 4.0-ready design positions Tate & Lyle for accelerated digital transformation and enhanced energy management. This project demonstrates how advanced automation can enable sustainable growth and operational excellence, delivering innovative, natural solutions to the global food and beverage market.
