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Compact automation and versatility, the secret of monoblock machines for the food industry

Compact, versatile, quick to change formats, and simple to use, these are some of the characteristics of a monoblock machine capable of excellent performance and easy integration into new or present production lines.

One of the main benefits of monoblock machines is their versatility

Compact automation and versatility
Alessio Borgo, Global Area Manager of Cama Group. (photo: Cama)

Monoblock packaging machines are the next step in the evolution of traditional packaging systems: they form the box, insert the product, and close it to guarantee its integrity and conservation during transport and store display.

In order to find out more about its characteristics, we talked with Alessio Borgo, Global Area Manager of Cama Group: “Monoblock machines concentrate multiple operations in a small space. They are more versatile than usual solutions while their configuration may be changed quickly, allowing different processes to be implemented. They are easy to use and this supports operators in performing their job. Furthermore, the monoblocks can be integrated into existing systems due to the inclusion of a digital interface on board. Versatility is an excellent strength, and it is an essential characteristic for observing as packaging changes and gets more complex and attractive. The demand for single-dose packs during the Covid period is one example of how packaging variety has been connected to market developments. Packaging needs to change in accordance with changing consumer tastes, requiring for versatile machinery. The demand for environmentally friendly materials to make recyclable and biodegradable packaging must be in addition to this”.

Plastic reduction? A trend that transforms the function of labels

Compact automation and versatility
The label that binds the packing of the different products together replaces the plastic flowpack that wrapped the individual products. (photo: Cama)

Cama monoblock machines’ versatility to adapting customer habits is facilitated by its innate configurability. Plastic reduction in food packaging is one example.

Compact automation and versatility
Paola Fraschini, Marketing Manager of Cama. (photo: Cama)

“We are working with several international customers on a concept that will reduce the use of plastic – explains Alessio Borgo – by using paper labels to enclose the individual multipack packages without using the plastic flowpack: the package is formed, loaded and closed using cardboard packaging.”

“The label’s function is changing. It has evolved from just an information tool to an important component of packaging, – according to Paola Fraschini, Cama’s Marketing Manager. – The label that binds the packing of the different products together replaces the plastic flowpack that wrapped the individual products to be packaged. As a result, packaging is simpler, faster, and more cost effective. A monoblock machine replaces two machines: the flowpack that included the contents and the multipack packing machine. Cardboard labels replace plastic packaging, with all of the benefits it covers.”

Packaging project, at the customer’s service

Compact automation and versatility
Detail of the robotic smart handling system. (photo: Cama)

“Cama’s experience supports customers’ projects from every point,” – says Paola Fraschini. – Not every company has a packaging expert, so we make him available as needed. This is one of our services, along with machine simulation and 3D animations. It’s part of our firm commitment to ensuring the success of our customers.”
“We carefully studied the customer’s project,” Alessio Borgo explains.- Our system engineers use the most advanced techniques to analyze, create, and anticipate the end result, allowing us to know the machine’s functionality, productivity, consumption, and dimensions in advance. We can also compare it to a common solution. We also evaluate the integration into an existing line: whereas previously a hardware interface was sufficient, this is no longer the case; we must also consider production data in order to track goods, monitor production, and consumption. The data is collected and evaluated in accordance with the manufacturer’s requirements.”

The IF320 monoblock machine: designed to be flexible, adaptable, and scalable

Compact automation and versatility
The model of the monoblock machine IF 320 by Cama Group. (photo: Cama)

The IF 320 monoblock machine was built with a small footprint for the packing of doypacks for the Spanish food industry.

“This solution allows you to form, load and close the boxes quickly thanks to the delta robot integrated inside which speeds up operations. The model is also designed for multiple formation, with multiple loading and closing of the boxes. – Alessio Borgo explains – that its specific cycle involves transferring the boxes with a trolley system that holds the boxes with vacuum technology while they slide on linear guides to reach their processing places. We’re talking about a Cama brand system that’s incredibly versatile, modular, and expandable, allowing it to be modified as desired by modifying the loading area from one end of the machine to the other and incorporating additional functions as needed. Its versatility allows it to function as an authentic cross-category. It can be configured and used not only for the doypacks for which it was created but also for bakery products, chocolate, ice cream, coffee, PET food up to non-food products, cosmetics, pharmaceuticals and even in assembly“.

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Cama 2023-12-20
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