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IO-Link Safety redefines functional safety in industrial automation

IO-Link Safety is redefining functional safety in industrial automation. It brings the well-proven IO-Link communication principles into the world of safety-related devices, creating a single, standardised and bidirectional channel that finally reaches the field level. This approach simplifies integration, improves diagnostic capabilities and ensures consistent communication across the entire automation system, making machine safety smarter and more efficient.

Schmersal is among the first to drive this new generation of safety communication forward. The company is presenting the AZM42 solenoid interlock and the RSS362 safety sensor, the first IO-Link Safety devices that will soon be available on the market. These products mark an important step in bringing intelligent, standardised safety communication to field-level applications.

“IO-Link Safety marks a turning point in industrial safety technology. The standardised communication path combines functionality and safety on one platform and creates the basis for intelligent, self-monitoring systems. This results in clear advantages for machine builders and operators: lower installation costs, greater transparency, faster diagnostics – and previously unrivalled flexibility,” says Volker Heinzer, Strategic Product Manager for Industrial Communication and Industry 4.0 at the Schmersal Group.

Standardisation at an international level

The new interface meets the highest safety requirements in accordance with PL e (EN ISO 13849-1) and SIL 3 (IEC 61508/62061) and has been standardised in the international standard IEC 61139-2. This means that safety components from different manufacturers can work together interoperably – a milestone for Industry 4.0.

New products: AZM42 and RSS362

IO-Link Safety
The first IO-Link safety products from Schmersal will be available towards the end of the first half of 2026: the RSS362 safety sensor (right) and the AZM42 solenoid interlock (left) – further products such as the IO-Link safety master and the RSS262 sensor are in development. (photo: Schmersal Group)

In addition to its compact design and high safety performance, the AZM42 solenoid interlock now also offers comprehensive diagnostic data in real time, for example on the supply voltage, temperature and RFID signal quality. The RSS362 non-contact safety sensor supplements these functions with intelligent diagnostic options and also supports secure bidirectional communication.

Both devices enable simple integration via standard three-wire cables with M12 connectors, thus reducing installation effort and costs. Thanks to the data storage function and offline configuration, maintenance and series production can be organised more efficiently.

IO-Link Safety as an enabler for smart production

The new products from Schmersal show: IO-Link Safety is not a vision of the future, but already a reality. Machine builders and operators benefit from greater transparency, faster diagnostics and previously unrivalled flexibility in the safety architecture.

With the introduction of the AZM42 and the RSS362, Schmersal is sending a strong signal for the further development of industrial safety technology – and emphasising its leading role in the IO-Link consortium.

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Schmersal

Technology

Schmersal 2025-11-28
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