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Paper-based flowpack: good runnability and certified recyclability

Adapa's innovative PaperFlow(re) P-type combines good runnability with verified recyclability in a paper-based flowpack. Adapa's newest paper-based flowpack PaperFlow(re) P-type has passed the complex Cepi test, demonstrating its efficiency in conventional paper mills.

Its superior machine operating capabilities enable producers of candy, snacks, and powders to move to a certified recyclable paper-based solution, meeting consumer demand for paper packaging.

An easy to implement paper-based flowpack

Paper-based flowpack
adapa’s heat-sealable PaperFlow(re) P-type is the future-oriented paper-packaging solutions for products such as snacks, crisps, chocolate, biscuits, popsicles and refill packs for instant coffee. (photo: adapa)

Although functional packaging papers are available, their runnability on existing flowpackers is often limited. To solve this issue, adapa has created a highly performant laminate from paper and an 8 µm BOPP layer, which significantly enhances the flowpack’s machine compatibility. It is heat-sealable and can be processed on HFFS and VFFS machines without typical efficiency killers such as ripped materials or slow speeds.

Currently, the PaperFlow(re) P-type family consists of laminates with 70, 80 or 90 g/m² paper and 8 µm BOPP. It is available with and without a barrier metallization, extending its usability to snacks, crisps, chocolate, biscuits, popsicles as well as refill packs for instant coffee. Even the thinnest variant contains 87% paper, enabling potential savings on disposal fees (EPR fees) in most EU countries.

PaperFlow(re) P-type – a highly performant paper flowpack

adapa’s new paper-based flowpack primarily aims at producers of confectionary and snacks and is an innovative alternative for all classic OPP/OPP applications. The biggest asset which distinguishes it from the majority of paper/plastic laminates on the market is its Cepi certification: it proves the recyclability of the packaging in standard paper mills. Additionally, it can be easily processed on conventional flowpack machines with no investments or retrofits for existing machinery necessary.

“The advantage over packaging papers with functional coatings lies in the better machinability, while our laminate also passes the stringent Cepi test. This ensures that the laminate is not a disruptive factor in paper recycling,” says Richard Bell, Head of R&D Confectionery, Home & Personal Care, Tea & Coffee at the adapa Group.

Meeting the demands of the future

Paper-based flowpack
Introducing PaperFlow(re) P-type: adapa’s family of Cepi-certified recyclable, heat sealable barrier flowpacks are characterised by their good machinability, even on existing lines. Available in different grammages, each with and without barrier, they are the ideal substitution for all classic OPP/OPP applications. (photo: adapa)

The latest testing method from the Confederation of European Paper Industries (Cepi) confirms the recyclability of a laminate by repulping the packaging and forming paper sheets from it, which are then evaluated, also taking into account the recovered fibers and possible impurities.

This method is so trendsetting, the adapa Group is convinced this will form the baseline for the upcoming Delegated Act regarding EU-wide paper recycling. Therefore the Group is aligning its R&D processes accordingly already today: The PaperFlow(re) P-type is one of adapa’s several paper-based products that have passed the Cepi test, making adapa a complete supplier of paper-based solutions for the future confectionery, snacks and powders market.

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adapa 2024-12-31
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